Cons-n-Stuff/PCB-reflow-solder-heat-plate
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02059882b4
PCB-reflow-solder-heat-plate/Heatplate_v1.1/Heatplate_v1.1.kicad_sch
DerSpatz 02059882b4
changed R4 from 1k to 4k7 
The current flow through this resistor was too high, so it got too hot.
2022-08-08 19:10:52 +02:00

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(text "C1, R11, Q3 limit the \ninrush current to 7.5A.\nThe gate voltage on Q1\nslowly rises due to C1\ncharging. C1 must be\ndischarged on startup\nfor the inrush current\nlimiter to work."
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(text "VCC-DIV = (Vin - 0.3) x 0.09091\n12V -> 1.06V\nADC goes up to 1.5V.\nMCU can detect voltage drops and\n5V connected (programmer)\n"
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(text "PWM frequency = 62.5kHz\n8 bit resolution" (at 119.38 102.87 0)
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(text "A few notes regarding power consumption:\nWith a cold heat plate, the current consumption is probably too high for\nthe DC plug and the power supply, which are both rated at 5A. To reduce\nthe current consumption, a PWM signal MUST be applied to the MOSFET gate\nduring the warmup phase. The PWM frequency must be at least 50 kHz for the\nfilter capacitors to work properly.\nTo calculate the allowed duty cycle, the user must enter the calculated \nor measured heat trace resistance before first use. With this information,\nthe MCU can calculate the maximum current at 100% PWM, and then calculate\nthe allowed duty cycle:\n\nI_{cold} = V_{in} / R_{cold}\n\nPWM_{max} = 4.75A / I_{cold} (0.25A as margin)\n\nAs the temperature rises, the duty cycle can be set higher.\nThe resistance multiplies by approximately 1.63 from 20°C to 180°C.\n\nWith the calculated heat plate resistance, the results are:\n\nR_{cold} = 1.88 Ohms\nV_{in} = 12V\nI_{cold} = 6.4A\nPWM_{max} = 74.2%\n\nThe resistance of the hot heat plate is 3.08 Ohms, so the current flowing \nthrough a hot heat plate is 3.9 A, which is not overloading the PSU or \nDC plug. This means that even leaving the hot heat plate at 100% power \nwill not destroy the PSU. Setting a cold heat plate to 100% power will\nmost likely blow the resettable fuse, and if not, the current consumption\nwill get to an accetable level as the heat plate heats up.\n\nBehind this link you can simulate the power draw: \n\nAs always, some margin should be added to all calculations, do not run this\nthis device at full power all the time if it is avoidable."
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(text "WARNING:\nMOSFET gate driver is \ninverting, so PWM duty \ncycle is also inverted.\n\n0% duty cycle \n= 100% power"
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(text "R13, R14 discharge the capacitors\nwhen the power plug is disconnected,\notherwise the inrush current limiter\nwon't work and there's a spark risk\nwith the larger caps"
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(text "https://tinyurl.com/28wkaqm8" (at 252.73 156.21 0)
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(text "test points for debugging" (at 118.11 193.04 0)
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(text "ADC notes:\nSet internal Vref for the ADC to \n1.5V, as the output voltage of the \nLMT85 is around 1.4V at 20°C. This \ngives more resolution for the ADC.\nThe voltage divider for the input \nvoltage is adjusted to the lower Vref."
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(text "Insights from V1.0:\n- Added thermal spokes to some SMD parts for easier hand soldering\n- Better GND connection for the LDO ouput cap\n- The real measured heat plate resistance was around 1.88 Ohms,\n while the calculated resistance is 1.56 Ohms.\n This suggests that the copper thickness is closer to 29µm instead of 35 µm.\n This was taken into account and the heat plate trace was adjusted."
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(path "/9f955882-6880-404f-9bec-267e70d2fc4d"
(reference "#PWR0134") (unit 1) (value "GND") (footprint "")
)
(path "/26ac24ef-eff6-404e-951b-17bbcb957cd4"
(reference "#PWR0135") (unit 1) (value "GND") (footprint "")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/9443f342-f6e9-4470-8ca5-a2adf2d0856d"
(reference "#PWR0136") (unit 1) (value "GND") (footprint "")
)
(path "/12700e48-e692-45f7-9979-7117338405bd"
(reference "#PWR0137") (unit 1) (value "GND") (footprint "")
)
(path "/01b0c28e-c8d2-403c-9fd8-9e92469d3ec0"
(reference "#PWR0138") (unit 1) (value "GND") (footprint "")
)
(path "/c589aaad-a99b-429e-b1bb-6ebfa90f6019"
(reference "#PWR0142") (unit 1) (value "GND") (footprint "")
)
(path "/a0cec01d-823a-4268-9220-f49d03a5f9ad"
(reference "#PWR0143") (unit 1) (value "GND") (footprint "")
)
(path "/159fc907-7166-4704-9831-01920d2fe7ce"
(reference "C1") (unit 1) (value "10u") (footprint "Capacitor_SMD:C_0805_2012Metric")
)
(path "/69cc4238-ba35-4eed-ba3f-3b6ce47d73f0"
(reference "C2") (unit 1) (value "680u/16V") (footprint "Capacitor_THT:CP_Radial_D8.0mm_P3.50mm")
)
(path "/c4b4f021-9fe3-436c-94ff-58899d400849"
(reference "C3") (unit 1) (value "680u/16V") (footprint "Capacitor_THT:CP_Radial_D8.0mm_P3.50mm")
)
(path "/191854a1-c811-4f2a-a722-61115dff3548"
(reference "C4") (unit 1) (value "680u/16V") (footprint "Capacitor_THT:CP_Radial_D8.0mm_P3.50mm")
)
(path "/2fb28a8e-b331-4c37-9b67-86f5868f26df"
(reference "C5") (unit 1) (value "680u/16V") (footprint "Capacitor_THT:CP_Radial_D8.0mm_P3.50mm")
)
(path "/3430b3b8-c057-4627-b357-ff7d40e31967"
(reference "C6") (unit 1) (value "22u/16V") (footprint "Capacitor_SMD:CP_Elec_4x5.4")
)
(path "/abf802f3-46d7-42b8-be42-12167a8d0238"
(reference "C7") (unit 1) (value "22u/16V") (footprint "Capacitor_SMD:CP_Elec_4x5.4")
)
(path "/f48984a7-4436-40d2-95df-c4382fe11c7d"
(reference "C8") (unit 1) (value "470pF") (footprint "Capacitor_SMD:C_0805_2012Metric")
)
(path "/6eb70816-1455-44ef-a66d-6a5c02faf656"
(reference "C9") (unit 1) (value "100nF") (footprint "Capacitor_SMD:C_0805_2012Metric")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/2a8813f1-28d4-485d-a40f-acea8ad65b40"
(reference "C10") (unit 1) (value "100nF") (footprint "Capacitor_SMD:C_0805_2012Metric")
)
(path "/ba077148-6fa9-4f9f-b276-46c9d0757927"
(reference "C11") (unit 1) (value "100nF") (footprint "Capacitor_SMD:C_0805_2012Metric")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/baf066d1-966a-4bf1-87f7-24dbe9d71a63"
(reference "C12") (unit 1) (value "100nF") (footprint "Capacitor_SMD:C_0805_2012Metric")
)
(path "/08f2b135-3ff1-4f94-aabb-a9114670a653"
(reference "C13") (unit 1) (value "100nF") (footprint "Capacitor_SMD:C_0805_2012Metric")
)
(path "/ffd7093c-2bcb-48b1-aee7-869fd7e1ca09"
(reference "D1") (unit 1) (value "B5819W") (footprint "Diode_SMD:D_SOD-123")
)
(path "/3f52daef-bf7c-46b9-abca-d98db25de3ec"
(reference "D2") (unit 1) (value "B5819W") (footprint "Diode_SMD:D_SOD-123")
)
(path "/a1676a3c-6761-4515-a3bd-f7b617447e57"
(reference "D3") (unit 1) (value "B5819W") (footprint "Diode_SMD:D_SOD-123")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/6626901c-a080-48b4-8c77-65ff9b07cf5f"
(reference "D4") (unit 1) (value "B5819W") (footprint "Diode_SMD:D_SOD-123")
)
(path "/57a396d1-efdc-46f0-9eea-08e0d9ec68b6"
(reference "F1") (unit 1) (value "5A") (footprint "Fuse:Fuse_2920_7451Metric")
)
(path "/6e4c2ded-0ef7-4073-891f-5c9e870303e6"
(reference "H1") (unit 1) (value "M3") (footprint "MountingHole:MountingHole_3.2mm_M3")
)
(path "/e50b00a8-5347-4d84-ae3c-e91fdcc92e60"
(reference "H2") (unit 1) (value "M3") (footprint "MountingHole:MountingHole_3.2mm_M3")
)
(path "/f6f41e81-130f-4fa2-9fd3-345bede08d04"
(reference "H3") (unit 1) (value "M3") (footprint "MountingHole:MountingHole_3.2mm_M3")
)
(path "/04e22515-807f-459d-aaca-b094694e9a01"
(reference "H4") (unit 1) (value "M3") (footprint "MountingHole:MountingHole_3.2mm_M3")
)
(path "/a9b73137-65fa-423e-b460-9d4c0cf28b9a"
(reference "J1") (unit 1) (value "Barrel_Jack_Switch") (footprint "Connector_BarrelJack:BarrelJack_Horizontal")
)
(path "/4ca1b5fc-d79a-4b8a-817b-9025108bad7a"
(reference "LED1") (unit 1) (value "RED/GREEN") (footprint "LED_SMD:LED_Avago_PLCC4_3.2x2.8mm_CW")
)
(path "/1d6d0e0f-e231-4505-887f-4be273e21ab9"
(reference "LED1") (unit 2) (value "RED/GREEN") (footprint "LED_SMD:LED_Avago_PLCC4_3.2x2.8mm_CW")
)
(path "/836343ce-ff64-4912-bb40-7a85755bfff1"
(reference "LOGO1") (unit 1) (value "Logo_Open_Hardware_Small") (footprint "Symbol:OSHW-Logo2_7.3x6mm_SilkScreen")
)
(path "/b9c89a8d-bd96-40b4-8eea-f02dac75e3a2"
(reference "NT1") (unit 1) (value "NetTie_2") (footprint "NetTie:NetTie-2_SMD_Pad1.3mm")
)
(path "/acbabb3e-3bbb-49d6-b0f7-9e07cea7fe06"
(reference "NT2") (unit 1) (value "NetTie_2") (footprint "NetTie:NetTie-2_SMD_Pad1.3mm")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/077cc2e9-4da2-4e6e-a1b6-5d7a93c074ea"
(reference "OLED1") (unit 1) (value "SSD1306") (footprint "User:0.91Inch-OLED-Module")
)
(path "/218aff33-08dd-41b4-a6f6-da4b34f566cc"
(reference "Q1") (unit 1) (value "WSP4409A") (footprint "Package_SO:SOIC-8_3.9x4.9mm_P1.27mm")
)
(path "/c01c475f-0b28-4722-a9cf-16c96ee068b2"
(reference "Q2") (unit 1) (value "IRLR8726TRPBF") (footprint "Package_TO_SOT_SMD:TO-252-2")
)
(path "/77f65978-396b-4a59-bb8a-f3a89c93acec"
(reference "Q3") (unit 1) (value "SS8050") (footprint "Package_TO_SOT_SMD:SOT-23")
)
(path "/04df86af-16de-44b5-95fc-070196156542"
(reference "R1") (unit 1) (value "47") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/60727659-6377-4195-a783-57e6d09f63e1"
(reference "R2") (unit 1) (value "47") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/4766f4f3-3c2a-4640-a763-995ba7235ee0"
(reference "R3") (unit 1) (value "1k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/485fd4d0-7649-4a0a-88ca-2ad442e8583d"
(reference "R4") (unit 1) (value "4k7") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/42d415a7-d95b-4060-b417-e14fc9a8775b"
(reference "R5") (unit 1) (value "1k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/3008ac46-ef1b-4f6d-b9f3-345c160698c6"
(reference "R6") (unit 1) (value "1k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/29aed1ff-a7ef-4c66-96c6-417c5d8970f9"
(reference "R7") (unit 1) (value "1k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/d88e5fb7-dcba-48ad-836a-83a0837ad217"
(reference "R8") (unit 1) (value "4k7") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/c2097d87-8339-4bc2-94e7-c884ed665c7e"
(reference "R9") (unit 1) (value "4k7") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/10e3d370-b29b-4ab3-91b1-46c9ff2c9f0f"
(reference "R10") (unit 1) (value "4k7") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/517d976b-b43c-4aef-a872-12ddb26af2f2"
(reference "R11") (unit 1) (value "10k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/24465c56-174b-44f1-a854-d36bd1d9e41c"
(reference "R12") (unit 1) (value "10k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/830dd551-ef4e-41f8-b39d-b7abb23a2c0c"
(reference "R13") (unit 1) (value "10k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/d00ff2ab-1d94-4639-b1fe-a7442a0430e7"
(reference "R14") (unit 1) (value "10k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/a116305b-e52d-4a64-8b2b-899d89818c8c"
(reference "R15") (unit 1) (value "10k") (footprint "Resistor_SMD:R_0805_2012Metric")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/d8a6a8df-0dd5-4881-a24b-1da4f319c841"
(reference "SW1") (unit 1) (value "SW_Push") (footprint "Button_Switch_THT:SW_PUSH_6mm")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/57d8bcaf-c8b3-4e83-b3fd-d3c7f6266285"
(reference "SW2") (unit 1) (value "SW_Push") (footprint "Button_Switch_THT:SW_PUSH_6mm")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/e3dd9777-7134-4f4e-b983-ce0b8e385eea"
(reference "TEMP1") (unit 1) (value "LMT85") (footprint "Package_TO_SOT_THT:TO-92_Inline")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/2b9625d3-ce6e-4383-b760-7d659ec8f68b"
(reference "TEMP2") (unit 1) (value "DS18B20Z") (footprint "Package_SO:SOIC-8_3.9x4.9mm_P1.27mm")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/18009f5d-5ed1-4e18-8de9-caa3c6ff3954"
(reference "TEMP3") (unit 1) (value "Ext. 1-Wire") (footprint "Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_Vertical")
)
(path "/edde2f9a-acc0-48b1-bb93-b02152a9c39d"
(reference "TP1") (unit 1) (value "TestPoint") (footprint "TestPoint:TestPoint_Pad_D1.5mm")
)
(path "/81318605-37d0-4357-9bab-1c9fde3907db"
(reference "TP2") (unit 1) (value "TestPoint") (footprint "TestPoint:TestPoint_Pad_D1.5mm")
)
(path "/6e6d9460-6530-428c-9f27-1dccea899d64"
(reference "TP3") (unit 1) (value "TestPoint") (footprint "TestPoint:TestPoint_Pad_D1.5mm")
)
(path "/c5c6e125-3384-43c2-b0f0-3171448b2005"
(reference "U1") (unit 1) (value "ATMEGA4809-AFR") (footprint "Package_QFP:TQFP-48_7x7mm_P0.5mm")
)
(path "/6dcb71a7-c61c-4e1e-985a-af0c0a06b616"
(reference "U2") (unit 1) (value "AMS1117-5.0") (footprint "Package_TO_SOT_SMD:SOT-89-3")
)
(path "/049cfd7b-f956-4ae0-945f-6f6476ef0a46/7b2c760d-b707-43bd-a195-f23e48ff8f15"
(reference "UPDI1") (unit 1) (value "1x03_2.54mm") (footprint "Connector_PinHeader_2.54mm:PinHeader_1x03_P2.54mm_Vertical")
)
)
)
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