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# Pico Popn - Pop'n Music Controller
<img src="doc/keycap_bottle_cover.jpg" width="80%">
Features:
* It's tiny.
* 1000Hz polling rate.
* HID lights (9 button lights and Logo RGB).
* RGB rainbow effects.
* So far, it only supports Gamepad mode.
![Demo 1](doc/overal.mp4)
![Demo 2](doc/lighting.mp4)
Thanks to:
* SpeedyPotato, for his great SDVX pico project which inspired me in the first place. I also got many materials from his repo. Check out his great projects: https://github.com/speedypotato.
* CrazyRedMachine, I got panel arts from his SVG files: https://github.com/CrazyRedMachine/PopnPanel.
* Many respectful guys/companies who made their tools or materials free or open source (KiCad, OpenSCAD, InkScape, Raspberry things).
## HOW TO BUILD
### Step 1 - Buy
* Place order at jlcpcb.com for PCB and plate. Gerber zip files are **/PRODUCTION/PCB.zip** and **/PRODUCTION/PLATE.zip**. Leave everything default in JLC's ordering page (board thickness is 1.6mm). Choose what ever color you like, I prefer white.
<img src="doc/pcb_and_plate.jpg" width="50%">
* Order 3D printing service for the case, FDM with transparent PETG filament or SLA with half-transparent resin. If you own a 3D printer, do it yourself. The file is **/PRODUCTION/pico_popn_case.stl**.
<img src="doc/case_3d_print.jpg" width="50%">
* Buy other components (get few more for tolerance):
* 1 * Raspberry Pi Pico (https://www.raspberrypi.com/products/raspberry-pi-pico/)
* 9 * Gateron Hotswap Sockets (https://www.gateron.co/products/gateron-hot-swap-pcb-socket)
* 9 * Gateron 3.4mm-travel switches (I prefer Box CJ Switch, https://www.keychron.com/products/gateron-box-cj-switch)
* 1 * USB Type-C socket (918-418K2023S40001 or KH-TYPE-C-16P)
* 10 * WS2812B-4020 side-facing RGB LEDs
* 9 * 2835 white LEDs (0.2W or 0.5W)
* 10 * 0603 220ohm resistors
* 2 * 0603 5.1kohm resistors
* 2 * Tactile Switches (4.5x4.5x6.5mm or 4.5x4.5x7mm or KAN4542-0701C)
* 4 * set of M3 screws/nuts/spacers (I'll explain later)
* 9 * Keycaps (many choices I'll explain later)
### Step 2 - Solder
* Use the smallest soldering iron tip you have.
* Use solder flux.
* Soldering iron temperature set to around 300°C.
* Use tweezers to hold components.
* Tricks for Type-C socket and 4020 RGB LEDs.
* Put flux on all those small pins. Melt a tiny little bit solder (seriously very very little bit) at the iron tip. Then quickly solder the pins. Flux and very little bit solder is the key.
* 2 resistors near USB socket are 5.1k ohm, others are all 220ohm.
* Don't forget to solder 3 "holes" which connects to the Raspberry Pi Pico's USB pins.
<img src="doc/usb_soldered.jpg" width="40%">
* 4020 RGB LEDs are side-facing, don't make it "up-facing".
<img src="doc/leds_soldered.jpg" width="30%">
### Step 3 - Firmware
* Use a USB cable to connect the PCB to a PC/Mac computer while pressing down the small button on Raspberry Pi Pico. An explorer window will pop up. If it doesn't show up, navigate to a disk labeled "RPI-RP2".
<img src="doc/rpi_rp2.png" width="50%">
* Drag the UF2 file (**/PRODUCTION/pico_popn.uf2**) to the root of this new disk.
* The RGB lights will start rainbow effects.
* If it's not working, go back to Step 2 and fix it.
### Step 4 - Assembly
* Insert 9 key switches into the plate, be careful, don't bend the leads.
<img src="doc/switch_installed.jpg" width="30%">
* Put the PCB into the case.
* Gap between the plate and the PCB is about 3.4mm. There're many ways to fix and fasten boards and case. Here's my solution, I reprocessed the screws and spacers as they didn't come with proper length.
<img src="doc/screw_solution.png" width="50%">
<img src="doc/screw_real.jpg" width="50%">
* Use some anti-slip silicone pads.
<img src="doc/screw_final.jpg" width="50%">
* Almost done.
<img src="doc/assembled_top.jpg" width="50%">
<img src="doc/assembled_back.jpg" width="50%">
### Step 5 - Keycaps
* There're many choices.
* Homemade bottle cover keycaps
<img src="doc/keycap_bottle_cover.jpg" width="50%">
* Homemade coat buttons keycaps
<img src="doc/keycap_coat_button.jpg" width="50%">
* DSA color keycaps
<img src="doc/keycap_dsa.jpg" width="50%">
* DSA transparent keycaps
<img src="doc/keycap_dsa_2.jpg" width="50%">
* MA color keycaps
<img src="doc/keycap_ma.jpg" width="50%">
* XDA 1.5U color keycaps
<img src="doc/keycap_xda15x.jpg" width="50%">
* About the homemade process.
* I bought these inexpensive 3gram/5gram distribution bottles just to get the covers (28-30mm diameter).
<img src="doc/homemade_bottles.jpg" width="50%">
* Cut the shaft/socket out of regular transparent keycaps.
<img src="doc/homemade_get_shaft.jpg" width="50%">
* Drill some holes on them so later we can apply UV resin better.
<img src="doc/homemade_drill_holes.jpg" width="50%">
* Apply UV resin, glue the socket and the cover together.
<img src="doc/homemade_uv_resin.jpg" width="50%">
<img src="doc/homemade_glue_together.jpg" width="50%">
* Don't forget alignment.
<img src="doc/homemade_alignment.jpg" width="50%">
* After cured by UV light, they look like this:
<img src="doc/homemade_cured.jpg" width="50%">

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