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174 lines
11 KiB
Markdown
174 lines
11 KiB
Markdown
# Chu Pico - Chunithm Style Mini Controller
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<img src="doc/main.jpg" width="80%">
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Features:
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* It's small, made for 15-17 inch screen.
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* Air towers are replaced with built-in ToF sensors.
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* HID lights, of course!
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* 32 keys (upper and lower rows).
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* Follows CrazyRedMachine's RedBoard I/O protocol.
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* Command line of rich features.
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* All source files open.
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Thanks to many respectful guys/companies who made their tools or materials free or open source (KiCad, OnShape, InkScape, Raspberry things).
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And thanks to community developers that inspired me and helped me: CrazyRedMachine (https://github.com/CrazyRedMachine), SpeedyPotato (https://github.com/speedypotato).
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## Notes
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This one is relatively easy to build compared with my other projects like IIDX Pico or Teeny. You can check out my other cool projects.
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* Popn Pico: https://github.com/whowechina/popn_pico
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<img src="https://raw.githubusercontent.com/whowechina/popn_pico/main/doc/main.jpg" width="180px">
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* IIDX Pico: https://github.com/whowechina/iidx_pico
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<img src="https://raw.githubusercontent.com/whowechina/iidx_pico/main/doc/main.jpg" width="250px">
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* IIDX Teeny: https://github.com/whowechina/iidx_teeny
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<img src="https://raw.githubusercontent.com/whowechina/iidx_teeny/main/doc/main.jpg" width="250px">
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* Mai Pico: https://github.com/whowechina/mai_pico
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<img src="https://raw.githubusercontent.com/whowechina/mai_pico/main/doc/main.jpg" width="250px">
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This Chu Pico project:
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* Heavily depends on 3D printing, you need a Bambu 3D printer (X1 or P1).
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* Requires skills to solder tiny components.
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## **Disclaimer** ##
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I made this project in my personal time with no financial benefit or sponsorship. I will continue to improve the project. I have done my best to ensure that everything is accurate and functional, there's always a chance that mistakes may occur. I cannot be held responsible for any loss of your time or money that may result from using this open source project. Thank you for your understanding.
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## About the License
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It's CC-NC. So DIY for yourself and for your friend, don't make money from it.
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## HOW TO BUILD
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### Frequently Made Mistakes
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Many DIY enthusiasts commonly make certain mistakes during the building process. Please proceed with extra caution to avoid these.
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* **MISTAKE: Soldering everything together without conducting intermediate testing.**
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Remember, even professional engineers can make mistakes. It becomes significantly harder to identify the root cause of a problem when all components are already assembled or soldered. Therefore, it's advisable to solder and test in stages. The firmware is designed to function correctly even with some components missing, which is good for testing.
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* **MISTAKE: Neglecting to cut the ADDR pin trace on the MPR121 module.**
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The MPR121 module in the market has the ADDR pin pre-connected to ground. But the board expects a floating ADDR pin, otherwise the ADDR pin will short the circuit. Please verify your "CUT" using a multimeter.
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* **MISTAKE: Rushing to replace components when something fails.**
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Be aware that desoldering and soldering large SMD components is a challenging task. It carries the risk of damaging the component or the PCB board. Patience and caution are crucial. Look at the schematics and PCB design files and ask help from community first.
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* **MISTAKE: Prematurely assuming that the Raspberry Pi Pico or other modules are faulty.**
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While it's possible that these components could be defective, more often than not, the issue lies in the soldering. Therefore, questioning the integrity of these components should be your last resort.
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* **MISTAKE: Failing to properly solder the 3 USB pins of the Raspberry Pi Pico.**
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These pins are at the bottom side of the PCB. It's a common oversight to either forget to solder them or to leave air bubbles during the process. To avoid this, solder slowly from one side of the hole, using minimal solder wire and a generous amount of flux.
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### PCB
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* Go JLCPCB and make order with the gerber zip file (latest `Production\PCB\chu_main_xxx.zip`), regular FR-4 board, black color, thickness is **1.6mm**.
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* 1x Rasberry Pico Pi Pico or Pico W.
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https://www.raspberrypi.com/products/raspberry-pi-pico
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Becareful of 3 pins that are at the other side, they're difficult to solder and may leave air bubbles.
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<img src="doc/solder_usb_txrx.jpg" width="60%">
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* 1x USB Type-C socket (918-418K2023S40001 or KH-TYPE-C-16P)
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* 36x WS2812B-4020 side-facing RGB LEDs.
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https://www.lcsc.com/product-detail/Light-Emitting-Diodes-LED_Worldsemi-WS2812B-4020_C965557.html
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* TCA9548APWR (TSSOP-24) I2C multiplexer.
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https://www.lcsc.com/product-detail/Signal-Switches-Encoders-Decoders-Multiplexers_Texas-Instruments-TCA9548APWR_C130026.html
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* 3x MPR121 modules, there're many types in the market, choose ones like this.
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https://www.sparkfun.com/products/retired/9695
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Before solder MP121 module to the main PCB board, remember to **cut (unshort) the ADDR pin** which is short by default.
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<img src="doc/mpr121_cut.png" width="40%">
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There's not enough space for the whole height of MPR121 module plus the lead pads. So you need to solder the module like the picture shows below.
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First apply some insulation tape.
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<img src="doc/mpr121_solder1.jpg" width="60%">
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Then solder the module directly against the PCB.
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<img src="doc/mpr121_solder2.jpg" width="60%">
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You can use the pins comes with the module, but you need to cut away the plastic pads.
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<img src="doc/mpr121_solder3.jpg" width="60%">
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* 5x Sharp GP2Y0E03 or ST VL53L0X ToF sensor modules, you need cables as well.
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https://www.lcsc.com/product-detail/Angle-Linear-Position-Sensors_Sharp-Microelectronics-GP2Y0E03_C920270.html
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<img src="doc/gp2y0e03_solder.jpg" width="60%">
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<img src="doc/vl53l0x.jpg" width="60%">
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You can use both of them in a same PCB, the firmware will identify each of them automatically.
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<img src="doc/tof_mix.jpg" width="80%">
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* 2x 0603 5.1kohm resistors (R1, R2) for USB.
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* 1x SN74LV1T34DBVR (SOT-23-5) level shifter (U8), if you can't find one, use a 0603 10ohm resistor (R3) as an alternative.
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https://www.lcsc.com/product-detail/Buffer-Driver-Transceiver_Texas-Instruments-SN74LV1T34DBVR_C100024.html
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<img src="doc/pcb_1.png" width="90%">
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* 8x 0603 1uF (0.1~1uF all fine) capacitors (C1 to C8), OPTIONAL, recommended.
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* 10x 0603 5.1kohm (1~10kohm all fine) resistors (R4 to R13) for I2C pull-up, required for overclock I2C.
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### Light Guide Panel
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* Find a service to cut a light guide panel using DXF or DWG file `Production\CAD\chu_pico_lgp.*`, the size is 256mm*60mm, 1.8mm to 2.0mm thickness, thinner is better for sensitivity. 2.0mm is easy to find, 1.8mm is rare. I used 1.8mm for my build.
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<img src="doc/lgp_1.png" width="90%">
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* LGP material choices:
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* Real LGP (Light Guide Panel) material, it's the best choice.
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<img src="doc/lgp_2.png" width="50%">
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* Clear Acrylic with Light Guide Film, it's a good choice.
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<img src="doc/lgp_3.png" width="50%">
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* Clear Acrylic with single-side-frosted, it's a good choice.
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<img src="doc/lgp_4.png" width="50%">
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* Clear Acrylic with manual single-side-sanding, it can work too.
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<img src="doc/lgp_5.png" width="50%">
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### Panel Film
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* A self-adhesive **textured**/**frosted** film sheet, it is applied on top surface of the light guide panel. It improves touch feel. You can use window sticker film. It **MUST** be self-adhesive ones, **NOT** static cling ones. They're usually very cheap.
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* Cut the film to roughly match the shape of the light guide panel, and stick to the panel.
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<img src="doc/film_1.jpg" width="60%">
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* Gentlely rub the film to remove any air bubbles and make it stick tightly.
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<img src="doc/film_2.jpg" width="60%">
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### IR Cover
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* It's for good looking, as it hides 5 ToF sensors.
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<img src="doc/ir_cover_1.png" width="60%">
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* IR lights can go through.
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<img src="doc/ir_cover_2.png" width="60%">
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* Find a service to cut an IR cover using the DXF or DWG file `Production\CAD\chu_pico_ir_cover.*`, the size is 293.2mm*63.5mm, 1mm thickness. The material must be "Infrared Transmitting Acrylic Sheet" which can block visible lights (so it looks black) while letting IR lights go through.
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<img src="doc/ir_cover_3.png" width="80%">
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* If you can't find one, cut a regular smooth surface acrylic, but it can't hide the ToF sensors which are not good looking.
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* If you're using the VL53L0x ToF sensor, please add padding beneath the sensor. This brings it closer to the acrylic cover, which can prevent acrosstalk error.
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### 3D Printing
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* You need a Bambu 3D printer for 2 reasons:
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* Parts are designed to perfectly fit in its 256mm*256mm print bed.
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* Its AMS system works great for easy-to-remove support material.
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* For all the following prints:
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* To fit object in the bed, Z rotate: 315 degree, X, Y move to: 134mm
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<img src="doc/rotate.png" width="50%"><img src="doc/moveto.png" width="32%">
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<img src="doc/layout.png" width="80%">
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* PLA, PETG, ABS are all OK.
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* Layer height: 0.2mm
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* 4-6 walls, 50+% infill
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* Support: Yes. If you have Bambu AMS system, use their special support material at interface layers.
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* Base: `Production\3D\chu_pico_base.stl`, dark gray filament.
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* Cover: `Production\3D\chu_pico_cover(_aime).stl`, dark gray filament.
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* Cover Base: `Production\3D\chu_pico_cover_base.stl`, **clear transparent (IMPORTANT)** filament.
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* Light Guide Panel Fixer: `Production\3D\chu_pico_lgp_fixer.stl`, color doesn't matter.
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### Exploded View for Assembly
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<img src="doc/assemble.png" width="80%">
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From top to bottom:
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* IR Cover
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* Cover
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* Cover Base
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* Panel Film
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* Light Guide Panel
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* PCB
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* Light Guide Panel Fixer
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* Base
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You need **4x M3*12mm screws and 4x M3 hex nuts** to fix all things.
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7x silicone anti-slip pads can be applied to the bottom side of the base to provide stability when playing.
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<img src="doc/silicone_pad.png" width="50%">
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### Firmware
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* UF2 file is in `Production\Firmware` folder.
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* For the new build, hold the BOOTSEL button while connect the USB to a PC, there will be a disk named "RPI-RP2" showed up. Drag the UF2 firmware binary file into it. That's it. There's a small hole at the bottom side of the Chu Pico, it is facing right to the BOOTSEL button.
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* It works on CrazyRedMachine's RedBoard protocol. For more information, please check out CrazyRedMachine's project (Don't forget to give him a star and drop by his GitHub for other cool projects):
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https://github.com/CrazyRedMachine/RedBoard
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* It has a command line to do configuration. You can use this Web Serial Terminal to connect to the USB serial port of the Chu Pico. (Note: "?" is for help)
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https://googlechromelabs.github.io/serial-terminal/
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<img src="doc/cmd.png" width="80%">
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## CAD Source File
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I'm using OnShape free subscription. It's powerful but it can't archive original designs to local, so I can only share the link here. STL/DXF/DWG files are exported from this online document.
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https://cad.onshape.com/documents/8b9d0fe6ff1bfa4da17d33ee/w/5c7c980a282a19e7ba1db795/e/56ee65492584a3f709c23c49?renderMode=1&uiState=64fd606f17393c0e6f9b19a4
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